QuantaFab offers a full range of dry and wet etching processes, from broadband ion milling and reactive ion etching to vapor-phase and wet chemical etching, supporting precise pattern transfer across silicon, compound semiconductors, oxides, nitrides, metals, and polymers.

AJA ICP argon ion mill (6", 900 W) for physical, broadband milling of oxides, metals, and polymers, including hard-to-etch materials like Au.

March Jupiter II (6", 600 W) for capacitively-coupled reactive ion etching of silicon, oxides, nitrides, polymers, and organics using O2, Ar, and SF6 chemistries. A PIE Scientific Tergeo-Plus plasma cleaner is also available for surface descum, ashing, and pre-process surface preparation.

Panasonic E620 (6", 1250 ICP / 600 platen) and Plasma-Therm Apex SLR (6", 2000 ICP / 600 platen) for high-rate, high-aspect-ratio etching of silicon, III-V materials, oxides, Ti, Al, SiC, and SiNx, with a broad chemistry set including Cl2, BCl3, SF6, CF4, and CHF3. Plasma-Therm Versaline ICP RIE provides additional general-purpose ICP etching capacity.

Xactix E1 xenon difluoride (XeF2) etcher (4") for isotropic, vapor-phase etching of Si, Mo, Ge, SiGe, and W, ideal for releasing MEMS structures without stiction.

Plasma-Therm Versaline DSE deep silicon etcher for Bosch-process deep reactive ion etching, producing high-aspect-ratio, near-vertical trenches in silicon — ideal for MEMS structures, through-silicon vias, and other deep-etch device geometries.

High-selectivity, high-throughput wet chemical etching for metals, oxides, and silicon, using anisotropic silicon etchants (KOH, TMAH), oxide etchants (HF, BOE), and material-specific etch chemistries for Al, Au, Cr, Ti, and SiN.
Aluminum, aluminum oxide (AlOx), chromium, gold, titanium, silicon, silicon nitride
KOH, TMAH, HF, buffered oxide etch (BOE), aqua regia, iodine-based Au etch, nitric and perchloric acid-based chrome etchants
KOH and TMAH offer anisotropic, crystal-plane-selective etching of silicon; TMAH provides a metal-free alternative to KOH. HF and BOE are used for oxide and nitride removal, with BOE offering more stable, uniform etch rates. Etchant selection depends on material, mask compatibility, and selectivity requirements — contact us to discuss your process.
Si, SiGe, Ge, Mo, W, III-V compounds, SiC, Ti, Al, Ta, Nb, oxides, nitrides (SiNx), polymers, and organics
Ar, O2, SF6, CF4, CHF3, Cl2, BCl3, N2, H2, XeF2
Etchability depends on whether a material forms a volatile byproduct with the chosen chemistry. Materials such as Ag, Au, Co, Cu, Mg, Mn, Ni, Pd, Sc, and ITO are not chemically dry etchable at QuantaFab; most of these (with the exception of Au) can instead be removed by ion milling. Material and chemistry availability also depends on the specific tool — contact us to confirm compatibility with your process.
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