QuantaFab Technologies
QuantaFab Technologies
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    • Lithography
    • Deposition
    • Etching
    • Thermal Processing
    • Packaging
    • Characterization
    • Metrology
  • Partners
    • Birck Nanotech Center
    • Elevate Ventures
  • Device types
  • More
    • Home
    • Services
      • Lithography
      • Deposition
      • Etching
      • Thermal Processing
      • Packaging
      • Characterization
      • Metrology
    • Partners
      • Birck Nanotech Center
      • Elevate Ventures
    • Device types
Get a Free Quote
  • Home
  • Services
    • Lithography
    • Deposition
    • Etching
    • Thermal Processing
    • Packaging
    • Characterization
    • Metrology
  • Partners
    • Birck Nanotech Center
    • Elevate Ventures
  • Device types
Get a Free Quote

Etching

 QuantaFab offers a full range of dry and wet etching processes, from broadband ion milling and reactive ion etching to vapor-phase and wet chemical etching, supporting precise pattern transfer across silicon, compound semiconductors, oxides, nitrides, metals, and polymers. 

ICP ion mill

CCP RIE & plasma cleaning

CCP RIE & plasma cleaning

 AJA ICP argon ion mill (6", 900 W) for physical, broadband milling of oxides, metals, and polymers, including hard-to-etch materials like Au. 

CCP RIE & plasma cleaning

CCP RIE & plasma cleaning

CCP RIE & plasma cleaning

 March Jupiter II (6", 600 W) for capacitively-coupled reactive ion etching of silicon, oxides, nitrides, polymers, and organics using O2, Ar, and SF6 chemistries. A PIE Scientific Tergeo-Plus plasma cleaner is also available for surface descum, ashing, and pre-process surface preparation. 

ICP RIE

CCP RIE & plasma cleaning

Vapor-phase etching

 Panasonic E620 (6", 1250 ICP / 600 platen) and Plasma-Therm Apex SLR (6", 2000 ICP / 600 platen) for high-rate, high-aspect-ratio etching of silicon, III-V materials, oxides, Ti, Al, SiC, and SiNx, with a broad chemistry set including Cl2, BCl3, SF6, CF4, and CHF3. Plasma-Therm Versaline ICP RIE provides additional general-purpose ICP etching capacity. 

Vapor-phase etching

Deep silicon etching (DRIE)

Vapor-phase etching

 Xactix E1 xenon difluoride (XeF2) etcher (4") for isotropic, vapor-phase etching of Si, Mo, Ge, SiGe, and W, ideal for releasing MEMS structures without stiction. 

Deep silicon etching (DRIE)

Deep silicon etching (DRIE)

Deep silicon etching (DRIE)

 Plasma-Therm Versaline DSE deep silicon etcher for Bosch-process deep reactive ion etching, producing high-aspect-ratio, near-vertical trenches in silicon — ideal for MEMS structures, through-silicon vias, and other deep-etch device geometries. 

Robotic arms assembling a sleek futuristic device in a high-tech lab.

Wet etching

Deep silicon etching (DRIE)

Deep silicon etching (DRIE)

 High-selectivity, high-throughput wet chemical etching for metals, oxides, and silicon, using anisotropic silicon etchants (KOH, TMAH), oxide etchants (HF, BOE), and material-specific etch chemistries for Al, Au, Cr, Ti, and SiN. 

Wet etch materials & etchants

Materials

Aluminum, aluminum oxide (AlOx), chromium, gold, titanium, silicon, silicon nitride 

Etchants

KOH, TMAH, HF, buffered oxide etch (BOE), aqua regia, iodine-based Au etch, nitric and perchloric acid-based chrome etchants 

KOH and TMAH offer anisotropic, crystal-plane-selective etching of silicon; TMAH provides a metal-free alternative to KOH. HF and BOE are used for oxide and nitride removal, with BOE offering more stable, uniform etch rates. Etchant selection depends on material, mask compatibility, and selectivity requirements — contact us to discuss your process. 

Dry etch materials & chemistries

Materials etched (RIE/ICP)

 Si, SiGe, Ge, Mo, W, III-V compounds, SiC, Ti, Al, Ta, Nb, oxides, nitrides (SiNx), polymers, and organics 

Etch chemistries

 Ar, O2, SF6, CF4, CHF3, Cl2, BCl3, N2, H2, XeF2 

Etchability depends on whether a material forms a volatile byproduct with the chosen chemistry. Materials such as Ag, Au, Co, Cu, Mg, Mn, Ni, Pd, Sc, and ITO are not chemically dry etchable at QuantaFab; most of these (with the exception of Au) can instead be removed by ion milling. Material and chemistry availability also depends on the specific tool — contact us to confirm compatibility with your process. 

Typical applications

High-aspect-ratio trench and via etching

Deep silicon etching for MEMS and through-silicon vias

III-V and compound semiconductor device fabrication

MEMS structure release

Hard mask and metal patterning

Surface preparation and cleaning

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